What to do if the bending angle error of the 6m press brake is large

6m press brakes are commonly used equipment in metal processing and are widely used in sheet metal processing, chassis production and other fields. However, during use, problems with large bending angle errors sometimes occur, affecting the quality and accuracy of the product. So, how to solve the problem of large bending angle error of 6m press brake?

6m press brake

First of all, we must understand the reason for the large bending angle error of the press brake. Generally speaking, the causes of angle errors include the following aspects: first, mechanical structural problems, such as wear or looseness of sliders, guide rails, worktables, etc.; second, control system problems, such as sensors and encoders of the control system The third is operational problems, such as insufficient operator skills and irregular operation.

press brake 2

In response to the above problems, the following measures can be taken to solve the problem of large bending angle error of the press brake:

1. Adjust the mechanical structure of 6m press brake

For mechanical structural problems, the following measures can be taken:

  1. Regularly check the slider, guide rail, workbench and other parts to see if there is any wear or looseness. If necessary, repair or replace them in time.
  2. Adjust the parallelism between the slider and the workbench to ensure the linearity of the slider in the front and rear direction and the parallelism in the left and right directions.
  3. Adjust the position and accuracy of the back gauge to ensure the straightness of the back gauge in the front and rear directions and the parallelism in the left and right directions.

2. Repair or replace control system components of 6m press brake

For control system problems, the following actions can be taken:

  1. Check whether the sensors, encoders and other components of the control system are working normally. If there are any faults, repair or replace them in time.
  2. Regularly calibrate the sensors, encoders and other components of the control system to ensure their precision and accuracy.
  3. Adjust the parameters of the control system, such as bending angle, speed and other parameters, to make them meet the processing requirements.

3. Improve the skill level of operators of 6m press brake

For operational issues, you can take the following actions:

  1. Strengthen the training and skill improvement of operators so that they can master correct operating methods and techniques.
  2. Standardize the operating procedures and steps of the operator to avoid angle errors caused by improper operation.
  3. Conduct regular assessments and evaluations on operators to ensure that their skill levels meet the requirements.

4. Reasonable selection of workpiece materials and bending process parameters

During the bending process, the workpiece material and bending process parameters will also affect the accuracy of the bending angle. Therefore, when selecting workpiece materials and bending process parameters, the properties, thickness and other factors of the material should be fully considered, and the bending process parameters should be selected reasonably to ensure the accuracy of the bending angle.

In summary, to solve the problem of large bending angle error of the press brake, we need to start from many aspects. By adjusting the mechanical structure, repairing or replacing control system components, improving the skill level of operators, and rationally selecting workpiece materials and bending process parameters, the bending angle error can be effectively reduced and the quality and accuracy of the product improved.

We use cookies to enable all functionalities for best performance during your visit and to improve our services by giving us some insight into how the website is being used. Continued use of our website without having changed your browser settings confirms your acceptance of these cookies. For details please see our Privacy Policy .